5S Assembly Checklist

The 5S system focuses on keeping things in their correct place so that employees find it easier to map them without delaying tasks at the assembly line. Each S represents one part of a five-step process that is Sort, Set in order, Shine, Standardize and Sustain. Implementing 5S reduces costs, improves quality of work, increases production, safety at the facility and employee satisfaction.

General
Inspection area
Location
Area Id
Is the hand wash area clean?
Does the area have soap and single-use napkins?
Is sanitizing solution available in all areas?
Is sanitizer concentration as per the need?
Is hand sanitizer stocked up?
Is hand wash direction displayed?
Is hand washed properly?
Is everyone wearing gloves?
Are employees wearing a hair covering caps?
Is the hand wash sink used for washing hands?
Are nails trimmed and clean?
Are employees wearing minimal accessories or jewelry?
Are employees eating and drinking in the work area?
Are employees wearing a proper uniforms?
Are employees covering their faces while sneezing or coughing?
Are all wearing proper PPE?
Are injuries properly bandaged?
Are proper industry shoes worn?
Are eye protections worn if necessary?
Are industry gloves worn when dealing with heavy items?
Sign off
Employee interviewed
Supervisor of the unit -name
Supervisor of the unit -signature
Date

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