Audit Process- Welding

Document Check
Please select which of the following updated versions are available?
Please select which of the following updated versions are available?
Please select which of the following updated versions are available?
Please select which of the following updated versions are available?
Please select which of the following are Certified?
Please select which of the following are Qualified?
Quality Control Check
Is Quality and Procedures Manual available?
Is a documented evaluation done for qualified Sub-Tier Suppliers?
Is grade specified in purchase orders for base material?
Is American Welding Society (AWS) Classification and Specification mentioned on the purchase order for filler material?
Is requirement specified in purchase order for paints?
Have any controls been established to monitor the receipt of incoming material?
Is there an objective evidence of correction of non-conforming material or work in process
Are weldments traceable to a Qualified or Certified Welder?
Is the objective evidence that a welder/ weld operator has worked with a particulate process, material type and weld joint geometry within the last 6 months?
Has a formal Material Review Board (MRB) process for disposition weld defects been established?
Is there objective evidence to assure that welds are not obstructed by subsequent operations and are inspected prior to being covered up?
Is there proper documentation of Requests for Information (RFI's) necessary to resolve discrepancies and variations from contract requirements?
Is there a procedure for processing revised or voided drawings?
Are you able to easily identify the submerged arc welding (SAW) fluxes and filler wire?
Are the procedures for storage and control of low hydrogen Shielded Metal Arc Welding (SMAW) electrodes. in place?
Is the welding filler wire sent to an independent Material's Lab for Testing and P.O. verification prior to being employed?
Is Calibrated Mixture Chambers used If the Organization mixes their own shielding gases?
Are Weld Chambers being utilized by the organization?
Are Pre-Weld, Inter-pass and Post-Weld Cleaning Requirements defined to the Welding Procedure Specification (WPS)?
Are Preheat, Inter-pass and Post-Weld heat treatment addressed on the Welding Procedure Specification (WPS)?
Are the weld settings used in production within range of those documented on the WPS or PQR for automatic/ mechanized welding?
Are the weld settings used in production within range of those documented on the WPS or PQR for semi-automatic welding?
In regards to fabrication work, are the weld inspectors knowledgeable and qualified to perform the same?
Are the procedures being used by the Welders in close proximity to what is written?
For visual weld inspection, are tools and visual aid being used?
Are Hold Points at the facility strictly bein used for weld inspection?.
Is there a formal Material Review Board (MRB) established for disposition of non-conforming weldments?
Please select the positions the welders are qualified to perform
Safety Standards
Please confirm the presence of the health and safety officer?
Please select the options for which evidences are seen at the site?
Is the facility environmentally controlled?
Is the relative humidity being monitored and documented?
Is a proper welding gas distribution system seen?
Are facility Equipment List and Capabilities Profile sheets accessible?
Within the welding area, does the facility have lifting crane capacity?
Are welding positioners seen at the facility?
Has an area ben designated for weld and/or Base Material grinding?.
Is the welding area clean, safe and properly organized?
Are Welding Fume Extractors seen in the facility?
Are Pre and Post Weld heat treatments (PWHT) being performed at the Facility?
Are separate areas being maintained for Stainless Steel, Titanium, Carbon Steel or Aluminum?
Please confirm if blast cleaning is being performed at the facility?
Is analysis of Base material or Weld metal being conducted?
Is leak testing being conducted at the facility?
Comments
Supplier's Details
Name of the Company
Please mention the address
Please mention the date of the Establishment of the Company
Please confirm the Business Characterization.
Please confirm the size of the Facility
Please confirm the Length of the shifts
Please confirm the number of employees
Please confirm the number of Welding Inspectors
Please confirm if there are any QA/QC personnel amongst the staff members or not?
Please confirm if there is a Certified Weld Inspector on Site or not?
Please confirm if the DCMA is on site or not?
Please confirm if there are any ASNT Level I/II/III NDT Inspectors on site?
Please confirm if the NAS- 410 NDT Inspectors are on Staff or not?
Please confirm if the company follows and documents any NDT procedures?
Are the Welders on staff certified?
Please confirm if Weld supervisor's are seen on site?
Please confirm if Weld Engineers are seen on site or not?
Please confirm if the company has hired MFG Engineers or not?
Is the Supplier working for the client currently?
Are the quality system approvals in place?
For the staff in the Quality Department, is the a separation in reporting of duties?
Has the quality control officer given the authority to Stop Work and the responsibility to Identify Quality Problems and Provide Recommendations?
Is there an Evidence of a Review Process of Certified Material Test Reports (CMTR) to ASTM Specifications?
The materials as specified in the Technical Data Package, is traceable and can be identified without any hassle?
Is American Welding Society (AWS) Classification and Specification mentioned on the purchase order for filler material?
Comments

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