Audit Process- Welding

Document Check

Please select which of the following updated versions are available?

Aluminum Design Manual ASME Boiler and Pressure Vessel Code Cutting and Allied Processes Missile & Aerospace Fusion Welders Qualification of Aircraft Safety in Welding Specification for Welding Procedure and Performance Qualification

Please select which of the following updated versions are available?

Guide for the Visual Examination of Welds Standard Practice for Liquid Penetrant Testing Standard Practice for Liquid Ultrasonic Testing Standard Practice for Magnetic Particle Testing Standard Practice for Radiographic Examination Standard Reference Radiographs for Examination of Aluminum Fusion Welds Standard Welding terms and Definitions

Please select which of the following updated versions are available?

Brazing and Nondestructive Examination Fusion Welding for Aerospace Application Nondestructive Testing Acceptance Criteria Requirements for Nondestructive Testing Methods Resistance: Spot and Seam Sheet Metal Welding Code Specification for Fusion Welding for Aerospace Application Specification for Resistance Welding for Aerospace Application Standard Methods for Mechanical Testing of Welds Standard Symbols for Welding Structural Welding Code- Aluminum Structural Welding Code- Sheet Steel Structural Welding Code- Stainless Steel Structural Welding Code- Steel Structural Welding Code- Titanium Welding

Please select which of the following updated versions are available?

ADCAP welding documents Certification & Qualification of Nondestructive Test Personnel NADCAP NDT Inspection Documents NAVSEA Technical Publication S9074-AQ-GIB-010/248 NAVSEA Technical Publication S9074-AR-GIB-010/278 NAVSEA Welding Standard 250-1500-1 Raytheon Process Specification for Aerospace Fusion Welding

Please select which of the following are Certified?

Visual Inspection Radiographic Inspection Ultrasonic Inspection Magnetic Particle Dye Penetrant Inspection

Please select which of the following are Qualified?

ASTM E164 ASTM E1417 ASTM E1444 ASTM E1742 AWS QC1

Quality Control Check

Is Quality and Procedures Manual available?

Yes No NA

Is a documented evaluation done for qualified Sub-Tier Suppliers?

Yes No NA

Is grade specified in purchase orders for base material?

Yes No NA

Is American Welding Society (AWS) Classification and Specification mentioned on the purchase order for filler material?

Yes No NA

Is requirement specified in purchase order for paints?

Yes No NA

Have any controls been established to monitor the receipt of incoming material?

Yes No NA

Is there an objective evidence of correction of non-conforming material or work in process

Yes No NA

Are weldments traceable to a Qualified or Certified Welder?

Yes No NA

Is the objective evidence that a welder/ weld operator has worked with a particulate process, material type and weld joint geometry within the last 6 months?

Yes No NA

Has a formal Material Review Board (MRB) process for disposition weld defects been established?

Yes No NA

Is there objective evidence to assure that welds are not obstructed by subsequent operations and are inspected prior to being covered up?

Yes No NA

Is there proper documentation of Requests for Information (RFI's) necessary to resolve discrepancies and variations from contract requirements?

Yes No NA

Is there a procedure for processing revised or voided drawings?

Yes No NA

Are you able to easily identify the submerged arc welding (SAW) fluxes and filler wire?

Yes No NA

Are the procedures for storage and control of low hydrogen Shielded Metal Arc Welding (SMAW) electrodes. in place?

Yes No NA

Is the welding filler wire sent to an independent Material's Lab for Testing and P.O. verification prior to being employed?

Yes No NA

Is Calibrated Mixture Chambers used If the Organization mixes their own shielding gases?

Yes No NA

Are Weld Chambers being utilized by the organization?

Yes No NA

Are Pre-Weld, Inter-pass and Post-Weld Cleaning Requirements defined to the Welding Procedure Specification (WPS)?

Yes No NA

Are Preheat, Inter-pass and Post-Weld heat treatment addressed on the Welding Procedure Specification (WPS)?

Yes No NA

Are the weld settings used in production within range of those documented on the WPS or PQR for automatic/ mechanized welding?

Yes No NA

Are the weld settings used in production within range of those documented on the WPS or PQR for semi-automatic welding?

Yes No NA

In regards to fabrication work, are the weld inspectors knowledgeable and qualified to perform the same?

Yes No NA

Are the procedures being used by the Welders in close proximity to what is written?

Yes No NA

For visual weld inspection, are tools and visual aid being used?

Yes No NA

Are Hold Points at the facility strictly bein used for weld inspection?.

Yes No NA

Is there a formal Material Review Board (MRB) established for disposition of non-conforming weldments?

Yes No NA

Please select the positions the welders are qualified to perform

Groove Welds Fillet Welds

Safety Standards

Please confirm the presence of the health and safety officer?

Yes No NA

Please select the options for which evidences are seen at the site?

Welding Safety Program Safety Training classes being conducted Weld operator annual vision test Weld inspector's annual vision test

Is the facility environmentally controlled?

Yes No NA

Is the relative humidity being monitored and documented?

Yes No NA

Is a proper welding gas distribution system seen?

Yes No NA

Are facility Equipment List and Capabilities Profile sheets accessible?

Yes No NA

Within the welding area, does the facility have lifting crane capacity?

Yes No NA

Are welding positioners seen at the facility?

Yes No NA

Has an area ben designated for weld and/or Base Material grinding?.

Yes No NA

Is the welding area clean, safe and properly organized?

Yes No NA

Are Welding Fume Extractors seen in the facility?

Yes No NA

Are Pre and Post Weld heat treatments (PWHT) being performed at the Facility?

Yes No NA

Are separate areas being maintained for Stainless Steel, Titanium, Carbon Steel or Aluminum?

Yes No NA

Please confirm if blast cleaning is being performed at the facility?

Yes No NA

Is analysis of Base material or Weld metal being conducted?

Yes No NA

Is leak testing being conducted at the facility?

Yes No NA

Comments

Supplier's Details

Name of the Company

Please mention the address

Please mention the date of the Establishment of the Company

Please confirm the Business Characterization.

Please confirm the size of the Facility

Please confirm the Length of the shifts

Please confirm the number of employees

Please confirm the number of Welding Inspectors

Please confirm if there are any QA/QC personnel amongst the staff members or not?

Yes No NA

Please confirm if there is a Certified Weld Inspector on Site or not?

Yes No NA

Please confirm if the DCMA is on site or not?

Yes No NA

Please confirm if there are any ASNT Level I/II/III NDT Inspectors on site?

Yes No NA

Please confirm if the NAS- 410 NDT Inspectors are on Staff or not?

Yes No NA

Please confirm if the company follows and documents any NDT procedures?

Yes No NA

Are the Welders on staff certified?

Yes No NA

Please confirm if Weld supervisor's are seen on site?

Yes No NA

Please confirm if Weld Engineers are seen on site or not?

Yes No NA

Please confirm if the company has hired MFG Engineers or not?

Yes No NA

Is the Supplier working for the client currently?

Yes No NA

Are the quality system approvals in place?

Yes No NA

For the staff in the Quality Department, is the a separation in reporting of duties?

Yes No NA

Has the quality control officer given the authority to Stop Work and the responsibility to Identify Quality Problems and Provide Recommendations?

Yes No NA

Is there an Evidence of a Review Process of Certified Material Test Reports (CMTR) to ASTM Specifications?

Yes No NA

The materials as specified in the Technical Data Package, is traceable and can be identified without any hassle?

Yes No NA

Is American Welding Society (AWS) Classification and Specification mentioned on the purchase order for filler material?

Yes No NA

Comments

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