layered audit

An audit performed on various levels can be called layered audit. As we already understand that auditing the internal affairs of the site is very important but to do it in layers and hold right people accountable for faults is even more important task for the management. This audit process also checks how the final products are made. Thus, each and every stage is inspected with precision.

Layered Audit
Are the operating employees trained well in their job?
Is the training matrix updated to till date?
Are all the employees using proper PPE required?
Are the containers for chemicals and that of wastes displayed clearly?
Is the 5s housekeeping properly implemented and followed?
Is there any sign of spill or stain in the area?
Is the OWI contained with EWS and followed properly?
Are the forms and checklists used wherever required?
Does each shift perform an error- proofing verification?
Are the required documentation correctly filled after verification?
The error-proofing verification cells have testing RABBITS?
Is the idling course compliance?
Has the areas undergoing auditing reported any complaints?
Does the area have any quality alerts?
Have the area shift supervisor and manager signed the Area Instruction Sheets and Packaging and Labelling Instructions?
Has the area shift supervisor and manager signed the Operator Work Instruction and Measuring Device Instruction Sheets?
Does the workstation have proper instructions?
Are all the inspection quality checks being carried out?
Are all the inspection requirements followed?
Are the safety checklist, process run sheet, and changeover checklist verified?
Are the first-off procedures followed effectively?
Is FIFO effectively followed at the workstation?
Are dustbins available and has visible marks on them?
Do the per inspection sheet have proper gauge and calibration stickers?
Is the container lot traceable?
Are the cell’s labels followed properly?
Are the packaging/labelling Instructions effectively followed while packaging/labelling?
Do the containers have their operators ?
Has the site reviewed the top RPN from PFMEA?
Does the site have a communication log and is it completed?
Is the reset process followed at the site?

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